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Rubber Gaskets are usually manufactured using Rubber Moulding Process as moulding process is considered for tight bonding of moulecules of rubber rather than cut gaskets. We recommend moulded rubber gaskets for its quality purpose.
There are different types of rubber gaskets used according to purpose and type. Some of the gaskets are Flange and Ring Type Gaskets followed by standards such as ANSI, BS10TD, T-5, T-17, T-11, IS-1538, IS-6392, Body Gaskets, etc.
Rubber gaskets are manufactured according to customer requirement and specifications.
Types of Rubber Gaskets:
1. Natural Rubber Gaskets
2. EPDM Rubber Gaskets
3. Neoprene Rubber Gaskets
4. Nitrile Rubber Gaskets
5. Silicon Rubber Gaskets
6. Viton Rubber Gaskets
7. Butyl Rubber Gaskets
8. Commercial Grade Rubber Gaskets
9. Industrial Grade Rubber Gaskets
We manufacture all kinds of Silicone Rubber Profiles or Beading as per requirement of shape and sizes. Such silicone rubber profiles are used in wide industrial sector like Automobile, Pharma, Chemical, Heavy Industry, Electrial & Electronics, Irrigation, Agriculture, Food, etc.
We manfuacture such silicone rubber profiles as per customer specifications from small quantities to large quantity requirements with simple to complex profiles.
Drip Irrigation Rubber Grommets for 12mm and 16mm Laterals:
We are glad to Introduce that we are the Largest Manufacturers of EPDM Rubber Grommets for Drip Irrigation in India. We have been manufacturing and supplying Drip Irrigation Rubber Grommets since 1990's to the Irrigation Sector in India. We also do manufacture other allied Rubber Products for Drip Irrigation like Orings and Seals.
Product Description: EPDM Rubber Grommets for Drip Irrigation.Production Capacity: 15 lakh Grommets per month.Product Specifications: Ozone Resistance, Weather Resistance, Excellent Tensile Strength, Elongation and compression set. Temperature Resistance: 120 Degree Centigrades.
CAF Gaskets
A gasket material that is comprised of asbestos fibers encapsulated within a rubber binder.
This type of gasket is tough, durable and dimensionally stable, relatively incompressible and exhibits low creep characteristics. It also has the ability to effectively form a seal over a wide range of service conditions which has given it a good reputation. Compressed asbestos fiber(CAF) gaskets have good chemical resistance capabilities and a good working temperature range of cryogenic to 1,100F. It is less suitable for low bolt loads such as use with non-metallic flanges and low grade bolts, and is not suitable for use in stainless steel flanges due to its chlorine content which will damage the flanges. However, CAF gaskets can be installed relatively easily due to their ability to handle mechanical abuse, incorrect fitting and bolt-load retorquing
PTFE is principally used as a gasket material because of it's capability to remain unaffected by the majority of chemicals used in industry. It is also classified, in most cases, as a food grade material, making it acceptable to both medical and food production industries. There are three basic types of PTFE gasket materials-Virgin PTFE, Filled PTFE and expanded PTFE.
Virgin PTFE is by far the least expensive of the three varieties, and is used in most general applications. Filled PTFE is a gasket material with a virgin PTFE base to which a substance is added during manufacture to improve the sealing characteristics of PTFE. This “filler“ usually is glass or graphite particles although ceramics has sometimes been used. The resulting gasket material is strong, yet highly compressible with very good, though not universal, chemical resistance.
Expanded PTFE is virgin PTFE to which a stress resistance has been added by means of molecular rearrangement during manufacture. This process ensures that the molecular chains from which the PTFE is constructed, do not arrange themselves into set patterns. This means that expanded PTFE possesses no structural weakness (grain) and expands and contracts equally in all directions. Because no additives are required, expanded PTFE also possesses the unique chemical resistance of virgin PTFE.
EPDM Rubber Gaskets for Solar Water Heater Panels used for 1 inch pipelines as per BIS no. IS12933(Part II) for thermal shock test.
Type of Gaskets:
1. Blind Rubber Gasket
2. Flange Rubber Gasket
3. Tapered Flange Rubber Gasket
Pigs With Lips Replaceable:
All the Pigs made in Polyurethane are with replaceable lips. Lips might be made of PU, Viton Rubber, EPDM Rubber as per customer requirements and specifications. Usually Body of Pig is manufactured using Metal, PU Nose/Nylon Nose/ Viton Rubber Nose, etc. Integration of magnetic core can be done.
Foremost important part replaceable/wearing part is Lips, usually made from PU & Viton Rubber.
Various sizes of Pigs are manufactured according to size of Pipe and bends in the pipeline.
Benefits:
*Material Consumption very less compared to traditional Pigs.
* Cost Effective in replacement of parts minimizing time factor.
* Reusable Base Body.
* Cost Effective in manufacturing (overall cost reduction of Pigs).
Functionality:
It can be used bidirectionally within the system. It can only be removed through the system until lips worn out.
Options:
* Different material lips can be used.
* Magnetic Core can be used if necessary for pig detection in the control line.
Rubber Gaskets: There are different types of rubber gaskets used according to purpose and type. Some of the gaskets are Flange and Ring Type Gaskets followed by standards such as ANSI, BS10TD, T-5, T-17, T-11, IS-1538, IS-6392, Body Gaskets, etc.
These gaskets can be manufactured in all types of polymers such as Natural, Butyl, Viton, Silicon, Neoprene, Nitrile, EPDM, Food Grade etc.
Spiral Wound Gaskets:
Spiral-wound gaskets comprise a mix of metallic and filler material. Generally, the gasket has a metal (normally carbon rich or stainless steel) wound outwards in a circular spiral (other shapes are possible) with the filler material (generally a flexible graphite) wound in the same manner but starting from the opposing side. This results in alternating layers of filler and metal. The filler material in these gaskets acts as the sealing element, with the metal providing structural support.
These gaskets have proven to be reliable in most applications, and allow lower clamping forces than solid gaskets, albeit with a higher cost.
Spiral wound gaskets have proven to be the most reliable sealing element for use in difficult, critical and arduous duties. Spiral wound gaskets are used in Refinery, Petrochemical, Chemical, Steam lines and Process Industries, where they have many advantages over older types of gaskets.
These gaskets are manufactured to International specifications such as BS, API, ASME, DIN.
Exclusive PTFE Diaphragm material is a time proven product which is made using best of the technology and material used is offering longest cycle life in the industry which continues to outperform all competitive materials.
These Diaphragms usually used in Pumps which proves to be durable and versatile. Containing high performance PTFE Sheet on the wetted side which in effect they last significantly longer than other conventional diaphragms. These Diaphragms profice dramatic improvement in service life and are considerably stronger, with greater flex life. Excellent chemical resistance makes PTFE Pump Diaphragms extremly versatile. They are suitable for use with most chemicals and in elevated temperatures and pressures, and are ideally suited for general service pumps that are used for a vatiety of pumping tasks.
Benefits:
1. Longer Lasting diaphragms, which is less replacement times.
2. Versatile Diaphragms, which works with most chemicals.
3. Lower Cost, which means maintenance and operating cost reduction
Key Features:
1. Contains high performance PTFE Sheet.
2. Excellent Rib Construction in Diaphragm Designs.
3. Chemically resistant and high temperature resistant.
4. Greater flex life.
An O - Ring is a circular band with circular cross section to arrest leakages between two faces or over shaft and hole. They are designed to be seated in a groove and compressed during assembly between two or more parts, creating a seal at the interface.
O–Rings selection is based on chemical compatibility, service temperature, sealing pressure, lubrication requirements and working atmosphere. Successful o-ring joint design requires a rigid mechanical mounting that applies a predictable deformation to the o-ring.
This introduces a calculated mechanical stress at the o-ring contacting surfaces. As long as the pressure of the fluid being contained does not exceed the contact stress of the o-ring, leaking cannot occur. The seal is designed to have a point contact between the o-ring and sealing faces. This allows a high local stress, able to contain high pressure, without exceeding the yield stress of the o-ring body.
The flexible nature of o-ring accommodates imperfections in the mounting parts. Mostly these O Rings are used to seal hydraulic, pneumatic and wherever sealing is required. We manufacture O-rings, seals and associated components from a wide range of materials, with the shortest lead-times in India.
When mismatching the sealing line and parting line, the sealing performance is improved due to the flash marks. Because there is a mechanical removal of flash is taken place in the sealing line.
The offset parting o-rings is widely used in critical applications. These o-rings are costlier than regular O-rings, because of their construction.
Our continual investment and development of product, personnel and customer satisfaction ensures we remain unrivalled in our field for quality and service.
O-Rings are also manufactured from over 15 polymers including: Nitrile / Buna-N (NBR), Fluorocarbon (Viton®, Fluorocarbon (FKM), Silicone (VMQ), Fluorosilicone (FVMQ), Polyurethane (AU/EU), Natural Rubber (NR), Ethylene Propylene (EPDM), Hydrogenated Nitrile Rubber (HNBR), Styrene Butadiene Rubber (SBR), Chloroprene (Neoprene®), etc.
EPDM Rubber Profile/ EPDM Rubber Beading used in Flat Plat Solar Water Heater Collector Panels is as per BIS No. IS12933(Part II) for Thermal Shock Test.
Size: 8 x 8 for 3mm or 4mm Glass.
Size: 8 x 12 for 3mm or 4mm Glass.